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Truck bed side panel replacement

6.5K views 5 replies 5 participants last post by  rhino1  
#1 ·
I did some searching and reading and there seems to be a million existing threads about rusting rear bed panels above the wheel. Everyone seems to suggest the method of cutting it out and welding in patch panels.

Has anyone looked into or gone the route of replacing the entire panel? If so how does it compare in time spent / cost compared to the welding method? Seemed like it would be a better way to go as there wouldn't be any filler involved.
 
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#3 ·
My bed sides were so bad I would have been replacing the inner pieces as well. I bought a whole box brought up to Canada from Texas ( so I was told ) I also oil sprayed the new box while it was upside down and again when it was in place on the truck, and installed wheel well liners.
 
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#5 ·
if youre doing the job yourself and aren't worrying about time then you could do the patch panels. But they're not super easy to get in there without getting warpage in the panels. But if done correctly it can work and as long as it's a good quality filler thats not too thick it should last a long time. in my opinion though it is always better to replace the panel, use a weld through primer and oil all of the pinch welds when done with paint. Then you don't have the welded seams to worry about with a patch.
 
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#6 ·
The problem with patch panels is the burn thru on the back of the panel and the body filler used to hide the repair. When you weld a panel on, you burn the paint coating off the back of the panel. Sometimes you can get to the back side and sand it down and paint it. But you can't over the wheel section because of the inner wheel house. I'd say a whole bedside is the nicer repair if you are going to keep it for awhile
 
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