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moparman2k2
 
  Rear Door harness Broken wires - Posted: 11-05-2009, 10:38 PM
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Post #1

well my rear speakers, locks, and dome light are out. Dodge told me $100 for a new Latch. I just did a search then went out and looked and it's broken wiring in the harness between the door and cab.

So, any tricks on making a LASTING repair while I am there?
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Mike

Current Rides:
2011 Chevrolet Silverado 1500 4x4 ext. cab LS
2011 Chevrolet Malibu 1lt Allstar edition

Former Rams: 86 W150 RC/LB 4x4, 93 W150 RC/SB 4x4, 00 1500 QC 4x4 Sport, 02 1500 QC 4x4 Sport
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weedahoe
 
 Posted: 11-06-2009, 06:45 AM
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Post #2

I know several guys have had the same issue where the wires get broken but since I dont or havent had the issue I cant really help but can you determine why or what is causing it?
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2004 2wd Dodge Ram QC w/a 5.7 with Royal Purple 5w-20 in the motor, RP Max ATF in the trans, 80-90w in the 4.56 Auburn LSD rolling on American Racing Dale Earnhart "Tank" 24s wrapped in Pirelli 325/45/24s (36" tires)

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bubbagoonboy
 
 Posted: 11-06-2009, 11:32 AM
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Post #3

Subscribed my driver rear door is like that and doesn't lock or turn the lights on when opened
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2002 Ram 1500 5.9 V8 K&n Cold Air Intake HID ddm tuning hi/lo heads and fogs Black led taillights and third break light Flowmaster 40 series Blacked out headlights Ebay bed cover Custom cup holder lights Pioneer cd player with ipod connect Hella 500s behind the grille Torsion bars cranked 12 inch rockford fosgate subwoofer 900 watt rockford fosgate amp Tinted led 3rd and tail lights

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weedahoe
 
 Posted: 11-06-2009, 12:17 PM
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Post #4

Have you checked to make sure it was wiring or if it is the latch assembly?
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2004 2wd Dodge Ram QC w/a 5.7 with Royal Purple 5w-20 in the motor, RP Max ATF in the trans, 80-90w in the 4.56 Auburn LSD rolling on American Racing Dale Earnhart "Tank" 24s wrapped in Pirelli 325/45/24s (36" tires)

| Debadged | SRT-10 hood | Custom CAI | Fumoto oil valve | 12" of lift | Power Wire | 9007 Bi-Xenon 6k | 9006 Single Beam 6K | 2nd battery tray (2K CCA total) | Big 3 upgrade w/1ga wire | Altezza clear tails w/LEDs | Clear LED 3rd light | 26gal to 35gal fuel tank swap | Viair 380c air compressor | train horns | Ceramic pads (F&R) | Westin Nerfs | Chrome door/tailgate handles | Custom switch panel | Custom center console | B&M QuickSilver floor shifer | Xbox 360 | Audiobahn A8000V (1600w sub amp) | Audiobahn 2002V (400w mid/high amp) | 2 12" Kicker DVC CVRs in a FoxBox | 4 Kicker DS650s (front & rears) | 2 Kicker KS350s (dash) | 2 8" LCD screens in the sunvisors | 2 6" LCD screens in the headrest | Clifford 50.7x alarm | 20/15% tint | Diablo Trinity - custom and 93 tuned | Mopar 6.1 ignition conversion | Start ignition push button | KRC 210 cam | 6.1 springs & pushrods | 6.1 half covers | 180* T-stat | Taurus E-fan | Pacesetter ceramic LTs | dual DMH cutouts | (2) 4x14" round magnaflows | 4x24" tips | X pipe | Jimmy Jammers | Ported (85mm) TB | Innovate LC-1 wideband | Sonnax transmission pressure booster | Mopar slush mats | RBP grill | powder coated calipers | custom rim/grill lights |

Link to my gallery



Next projects:

- Custom center console
- B&M Quicksilver Floor shifter
- Custom CAI
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bubbagoonboy
 
 Posted: 11-06-2009, 12:26 PM
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Post #5

Mine has a few broken wires in the boot (?) in the door jam and i replaced i think 2 of them but i couldnt figure out what they were for so...and there are a few more wires that are about to go so im not sure
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2002 Ram 1500 5.9 V8 K&n Cold Air Intake HID ddm tuning hi/lo heads and fogs Black led taillights and third break light Flowmaster 40 series Blacked out headlights Ebay bed cover Custom cup holder lights Pioneer cd player with ipod connect Hella 500s behind the grille Torsion bars cranked 12 inch rockford fosgate subwoofer 900 watt rockford fosgate amp Tinted led 3rd and tail lights

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moparman2k2
 
 Posted: 11-06-2009, 03:16 PM
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Post #6

alright guys here's what I did...

Cut the rubber boot out
remove the plug at the breaks
extend the wires by 1 cm
Splice and solder the wires back together
tape connections
wrap harness in tape
put on a section of plastic wireloom
tape the ends.

the only thing about doing this is that you will see the white plug coming out of the cab but on the other hand the wireloom/tape should provide better protection


this is satisfactory for myself. I just didn't feel the rubber wireloom protected the wiring enough, and didn't feel like dealing with the "fun" of wedging it back into the door and cab as well as repeating if/when the wires break again.


the wires become pinched because dodge doesn't give you enough wire to begin with and then puts it in that thin rubber wireloom.
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Mike

Current Rides:
2011 Chevrolet Silverado 1500 4x4 ext. cab LS
2011 Chevrolet Malibu 1lt Allstar edition

Former Rams: 86 W150 RC/LB 4x4, 93 W150 RC/SB 4x4, 00 1500 QC 4x4 Sport, 02 1500 QC 4x4 Sport
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RubberFrog
 
 Posted: 11-06-2009, 05:01 PM
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Post #7

good fix
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moparman2k2
 
 Posted: 11-06-2009, 05:08 PM
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Post #8

we'll see how it works
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Mike

Current Rides:
2011 Chevrolet Silverado 1500 4x4 ext. cab LS
2011 Chevrolet Malibu 1lt Allstar edition

Former Rams: 86 W150 RC/LB 4x4, 93 W150 RC/SB 4x4, 00 1500 QC 4x4 Sport, 02 1500 QC 4x4 Sport
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bubbagoonboy
 
 Posted: 11-07-2009, 12:25 AM
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Post #9

got any pics of what you did? did you cut the whole boot out?
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2002 Ram 1500 5.9 V8 K&n Cold Air Intake HID ddm tuning hi/lo heads and fogs Black led taillights and third break light Flowmaster 40 series Blacked out headlights Ebay bed cover Custom cup holder lights Pioneer cd player with ipod connect Hella 500s behind the grille Torsion bars cranked 12 inch rockford fosgate subwoofer 900 watt rockford fosgate amp Tinted led 3rd and tail lights

Sold but not forgotten!!!!
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moparman2k2
 
 Posted: 11-07-2009, 07:14 PM
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Post #10

Quote:
Originally Posted by bubbagoonboy View Post
got any pics of what you did? did you cut the whole boot out?
I'll take some pics but yeah I cut it out because honestly it was easier to get at the wires and I fugure with the design I'll be in there again before I sell the truck
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Mike

Current Rides:
2011 Chevrolet Silverado 1500 4x4 ext. cab LS
2011 Chevrolet Malibu 1lt Allstar edition

Former Rams: 86 W150 RC/LB 4x4, 93 W150 RC/SB 4x4, 00 1500 QC 4x4 Sport, 02 1500 QC 4x4 Sport
View Public ProfileSend a private message to %1$sSend email to %1$sFind all posts by %1$sAdd %1$s to Your Buddy List Reply Reply With Quote
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