Megunticook
10-22-2007, 09:00 PM
I road-tested my newly rewired headlights this evening. The good news is that they're brighter than ever and none of the relays exploded into flames (hah!--although I did take the precaution of disconnecting the battery before installing the inline glass 20A fuse).
By the way, I may have wired my relays backwards--that is, the dimmer switch is connected to the 85 terminal and the 86 is ground. Seemed to work just fine, but are the relays designed to have the current flow only in one direction? Will I damage the relay by having it backwards? Easy fix, just curious if it matters.
Back to my issue though...the bad news during my testdrive was that only one instrument panel light was lit, the other 2 were dark. This surprised me, as I removed the panel recently and cleaned it all up, installed new bulb assemblies everywhere.
What puzzles me is this--since power for the instrument panel lights is obviously making it to the circuit board (as evidenced by the working light, which happens to be the one on the far side nearest the right blinker), what would be preventing the other 2 lights from working? They're all connected by copper, right? Is it that only one of the lights is properly grounded? What do you electrical gurus recommend I do to fix this?
Here's the diagram of the circuit board from my FSM:
http://edgeis.com/graphics/projects/truck/instrument_panel_cb_diagram.gif
And here's a shot of my refurbished circuit board before I installed it:
http://edgeis.com/graphics/projects/truck/instrument_panel_cb_refurb.jpg
Any and all advice greatly appreciated.
The only other problem with the instrument panel is that the highbeam indicator isn't working--I suspect there's a problem with the plug-in harness, if need be I'll cut the red/white wire from the dimmer switch at the harness plug, add a bullet connector, and solder the wire directly to the copper near the highbeam indicator bulb.
By the way, I may have wired my relays backwards--that is, the dimmer switch is connected to the 85 terminal and the 86 is ground. Seemed to work just fine, but are the relays designed to have the current flow only in one direction? Will I damage the relay by having it backwards? Easy fix, just curious if it matters.
Back to my issue though...the bad news during my testdrive was that only one instrument panel light was lit, the other 2 were dark. This surprised me, as I removed the panel recently and cleaned it all up, installed new bulb assemblies everywhere.
What puzzles me is this--since power for the instrument panel lights is obviously making it to the circuit board (as evidenced by the working light, which happens to be the one on the far side nearest the right blinker), what would be preventing the other 2 lights from working? They're all connected by copper, right? Is it that only one of the lights is properly grounded? What do you electrical gurus recommend I do to fix this?
Here's the diagram of the circuit board from my FSM:
http://edgeis.com/graphics/projects/truck/instrument_panel_cb_diagram.gif
And here's a shot of my refurbished circuit board before I installed it:
http://edgeis.com/graphics/projects/truck/instrument_panel_cb_refurb.jpg
Any and all advice greatly appreciated.
The only other problem with the instrument panel is that the highbeam indicator isn't working--I suspect there's a problem with the plug-in harness, if need be I'll cut the red/white wire from the dimmer switch at the harness plug, add a bullet connector, and solder the wire directly to the copper near the highbeam indicator bulb.